Fermentation process for producing chemicals

ABSTRACT

The invention refers to a method of biotransforming a carbohydrate of a raw material into a chemical, by cultivating  Lactobacillus diolivorans  in the presence of the raw material to produce a chemical substance, and isolating the chemical substance in the purified form, and the use of  L. diolivorans  in one of a series of biotransformation methods, wherein carbohydrates from at least two different carbohydrate sources of low purity are transformed into chemicals.

The invention relates to a method of biotransforming a carbohydrate into a chemical by a fermentation process.

BACKGROUND

Chemical modification of small molecules by microorganisms is commonly known as biotransformation or biological synthesis. There are extensive biotransformation researches for production of materials that can be utilized in the industries. Microbial production of alcohols, sugars or organic acids is a promising approach for obtaining final products or building-block chemicals from renewable carbon sources, e.g. monomers for polymer synthesis. Among the most common chemicals produced by a biotransformation process there are 1,3-propanediol, citric, lactic or succinic acid, and sugar alcohols, like mannitol. The biotechnological conversion of glycerol to 1,3-propanediol is commonly achieved by bacteria under anaerobic conditions.

Willke et al. (Eur. J. Lipid Sci. Technol. 2008, 110, 831-840) review the biotransformation of glycerol into 1,3-propanediol without using fossil resources. Microbes of the species Clostridiaceae, Enterobacteriaceae and Lactobacilli were reported to be promising candidates for industrial 1,3-propanediol production.

While microbial processes for the microbiological preparation of valuable chemicals from renewable resources are known, most of the used production organisms rely on one or a few carbon sources and most of the known production organisms require a high degree of purity of the carbon sources. Thus, the carbon source is a major cost factor.

It would be desirable to employ carbon containing raw or waste materials like raw glycerol, which is a by-product from biodiesel production, in such biotransformation processes. However, impurities generally inhibit production. Efficient use of such raw material in biotransformation processes has not been achieved so far.

Consequently, there is the need for the development of new platform organisms, exhibiting high productivity of desired substances, converting a wide range of carbon sources with a low degree of purity into desirable chemicals.

Lactobacilli have been widely used in the food and feed industry. WO2010/122165A1 refers to a method for producing sour dough and baked goods having an extended shelf life by biological preservation through cofermenting selected Lactobacilli, for example, L. buchneri, L. parabuchneri and L. diolivorans.

L. diolivorans sp. nov. (DSMZ14421, LMG19667), was identified as a 1,2-propane diol degrading bacterium and isolated from aerobically stable maize silage (Krooneman et al. International Journal of Systematic and Evolutionary Microbiology 2002, 52, 639-646).

WO2006/007395A1 and WO2007/103032A2 describe bacterial additives to (sugarcane) silage employing an inoculum including L. diolivorans, in particular to reduce the dry matter content of the silage.

Metabolic engineering through the introduction, deletion, and modification of metabolic pathways in microorganisms by using suitable recombination techniques is widely applied for the more efficient production of desired metabolites and biomolecules. Novel substances with a broad scope of applicability in the chemical industry can be obtained e.g. from metagenomic libraries and DNA sequence based approaches.

It is the objective of the present invention to provide a biotransformation process suitable for producing chemicals using complex carbon sources, such as waste material.

SUMMARY OF THE INVENTION

The object is solved by the subject matter as claimed.

According to the invention there is provided a method of biotransforming a carbohydrate of a raw material into a chemical, herein also called chemical substance, by cultivating Lactobacillus diolivorans in the presence of the raw material to produce a chemical substance, and isolating the chemical substance in the purified form.

The method according to the invention specifically employs a carbohydrate that is selected from the group consisting of glycerol, sugars and sugar acids. Sugars include hexoses and pentoses. Among the preferred hexoses are glucose, mannose, galactose and rhamnose, among the preferred pentoses are xylose, arabinose and ribose. D- and L-forms of the sugars can be employed; furthermore the sugars might be derivatized such as acetylated. Among the preferred sugar acids are uronic acids such as glucuronic acid, galacturonic acid, or derivates from such acids like methylglucuronic acid.

The method according to the invention specifically employs raw material which is a complex mixture of organic carbon sources comprising the carbohydrate to be biotransformed in a purity of less than Technical Grade.

Specifically, the raw material is a complex mixture of organic carbon sources comprising an ash content of at least 0.1% (w/w), specifically at least 0.2% or at least 0.25% (w/w).

Specific embodiments of the invention refer to a raw material selected from the group consisting of raw glycerol, sugar cane, sugar beet, starchy plant, cellulose, hemicellulose, lignocellulose, including lignocellulosic plant material or lignocellulose hydrolysates, and chitin, e.g. chitin containing material derived from shell fish. Raw glycerol can be derived for example from biodiesel production or soap production. Other raw materials can be derived from the waste stream of paper, sugar or wood industries.

According to a specific aspect, the chemical is selected from the group consisting of 1,3-propanediol, 1,2-propanediol, 2-amino-1,3-propanediol, 3-hydroxybutyrate, poly-3-hydroxybutyrate, ethanol, butanol, lactic acid, citric acid, propionic acid, 3-hydroxy propionaldehyde, 3-hydroxy propionic acid, butyric acid, valeric acid, hexanoic acid, adipic acid, succinic acid, fumaric acid, malic acid, 2,5 furan dicarboxylic acid, aspartic acid, glucaric acid, gluconic acid, glutamic acid, itaconic acid, levulinic acid, acrylic acid, propanol, isopropanol, butanol, pentanol, hexanol, heptanol, octanol, butanediol, 3-hydroxybutyrolactone, xylitol, arabinitol, sorbitol, mannitol, vitamin C, riboflavin, thiamine, tocopherol, cobalamin, pantothenic acid, biotin, pyridoxine, niacin, folic acid, 3-hydroxy propionaldehyde, 3-hydroxybutyrolactone, diamino pentane, diamino hexane and dihydroxyacetone.

Specifically, the chemical substance is an organic acid or an alcohol; exemplary chemicals produced are 1,3-propanediol, lactic acid, 3-hydroxypropionic acid, and mannitol.

According to a specific embodiment, the raw material is raw glycerol and the chemical substance is 1,3-propanediol. Specifically raw glycerol is used at a purity of less than Technical Grade Glycerol, e.g. less than 96% (w/w) and 1,3-propanediol is obtained at a purity of at least Technical Grade, e.g. at least 97% (w/w).

Such chemical may be final products, Technical Grade chemicals or chemicals of higher purity, such as USP grade chemicals, or intermediates for producing derivatives, including cell metabolites, solvents or polymers. Preferred chemicals are produced as purified chemicals by preparative separation and/or purification, preferable on a large or industrial scale. Specifically, chemicals may be produced in large amounts, called bulk material or bulk chemicals. Chemicals may also be produced for use as pharmaceutical ingredients, biocides, and specialty chemicals for technical applications

Preferably, the L. diolivorans is derived from a selection of strains, including the DSM 14421 strain (Leibniz Institut DSMZ—Deutsche Sammlung von Mikroorganismen and Zellkulturen GmbH, Braunschweig, GERMANY; Genbank accession number: AF264701 (16S rRNA), e.g. AF264701.2 SEQ ID 4), identical with LMG 19667, LMG 19668 strain (LMG from BCCM/LMG Laboratorium voor Microbiologie, Universiteit Gent (UGent) Netherlands) and G77 strain (CUPV: Collección de la Universidad del Pais Vasco (Spain), Journal of Food Protection (2006) 69, 161-169) e.g. employing native cell lines or recombinant production cell lines.

According to a specific embodiment, a genetically engineered or recombinant strain of L. diolivorans is used.

Specific embodiments refer to the strain, which is subjected to mutagenesis and selected for the improved biotransformation.

According to a specific embodiment, the L. diolivorans is cultivated in a batch mode, fed-batch mode or continuous mode.

Preferably, the L. diolivorans is cultivated in a batch culture to accumulate biomass, followed by a fed-batch culture for conversion of the carbohydrate into the chemical substance.

A specific method according to the invention comprises

a) inoculating L. diolivorans into a fermentation medium with the raw material,

b) culturing the L. diolivorans in a growth medium to accumulate biomass,

c) culturing the L. diolivorans in a production medium to produce the chemical substance, and

d) isolating and purifying the chemical substance.

According to a specific embodiment, the fermentation medium may be the growth medium and/or the culturing steps b) and c) are employed in a single batch or separate batches.

Specific embodiments refer to methods, wherein

-   -   (i) 1,3-propanediol is produced from raw glycerol; or     -   (ii) lactic acid is produced from lignocellulose or         lignocellulosic biomass hydrolysate; or     -   (iii) mannitol is produced from sugar beet extract or         hydrolysate.

Therefore, according to one aspect, the method according to the invention refers to producing 1,3-propanediol from raw glycerol, comprising

a) inoculating L. diolivorans into a fermentation medium with the raw glycerol as the carbon source,

b) culturing the L. diolivorans in a growth medium to accumulate biomass,

c) culturing the L. diolivorans in a production medium to produce 1,3-propanediol, and

d) isolating and purifying the 1,3-propanediol.

According to a further aspect, lactic acid is produced from glucose and/or xylose derived from lignocellulose, comprising

a) inoculating L. diolivorans into a fermentation medium with the lignocellulose hydrolysate as the carbon source,

b) culturing the L. diolivorans in a growth medium to accumulate biomass,

c) culturing the L. diolivorans in a production medium to produce lactic acid, and

d) isolating and purifying the lactic acid.

According to a further aspect, mannitol is produced from fructose of sugar beet, comprising

a) inoculating L. diolivorans into a fermentation medium with the sugar beet extract as the carbon source,

b) culturing the L. diolivorans in a growth medium to accumulate biomass,

c) culturing the L. diolivorans in a production medium to produce mannitol, and

d) isolating and purifying the mannitol.

Preferably, the method according to the invention provides for the inoculation of the bacterium directly into the growth medium. Therefore, the fermentation medium is considered the growth medium.

Preferably, the method according to the invention provides for culturing steps b) and c), which are employed in a single batch or separate batches.

Typically the growth medium comprises more than one carbon source to obtain a high concentration of biomass, e.g. at least 5 g/L, preferably at least 7.5 g/L and even more preferably at least 10 g/L biomass.

Preferred carbon sources in the growth medium are selected from raw materials, e.g. selected from the group consisting of raw glycerol, hydrolysates of starchy plant material or hydrolysates of lignocellulosic plant material.

A preferred embodiment of the invention comprises a batch culture of L. diolivorans growing on the raw material, e.g. raw glycerol, or lignocellosic hydrolysates thereby accumulating the biomass, followed by feed of purified or non-purified carbon sources, e.g. containing carbohydrates, such as glycerol, optionally concomitantly with glucose and/or xylose, with a specific feed rate, thereby accumulating the chemical, e.g. 1,3-propanediol or lactic acid.

The chemical may be obtained at high concentrations. For example, the 1,3-propanediol concentration at the end of the process is preferably at least 40 g/L, more preferably at least 60 g/L, more preferably at least 80 g/L and more preferably at least 100 g/L.

The method according to the invention specifically provides for the high yield production. Specifically a chemical, such as 1,3-propanediol, is obtained with a yield of at least 50%.

In particular, the product yield based on substrate consumption, in other words the amount of product produced on a molar basis divided by the amount of substrate consumed on a molar basis, is preferably at least 50%, more preferably at least 65%, even more preferably at least 80%, and even more preferably at least 95%.

The product yield based on substrate provision, in other words the amount of product produced on a molar basis divided by the amount of substrate fed into the process on a molar basis, is preferably at least 40%, more preferably at least 55%, even more preferably at least 70%, and even more preferably at least 85%.

It is preferred that the chemical is produced as a high purity material, specifically with at least 95% purity, preferably with at least 96% purity, preferably at least 97% purity, preferably at least 98%, even more preferably with 99% purity and most preferably with 99.5% purity.

The preferred purity grade is at least Technical Grade.

Specifically preferred is the production and isolation of the chemical on a large scale, e.g. at an industrial scale. Therefore, the term “isolation” typically used according to the invention refers to the preparative separation and purification of sufficient quantities of the chemical from the fermentation system to be further used. Such preparative isolation is thus opposed to analytical determination of fermentation products, which is used for analysis purposes only.

Preferred cell lines exhibit maximum volumetric and specific productivities for producing a chemical substance, such as 1,3-propanediol, of 0.8 g/liter/h and 0.15 g/g cell mass/h, respectively. Preferred cell lines exhibit mean volumetric and specific productivities for producing a chemical substance, such as 1,3-propanediol, of 0.5 g/liter/h and 0.1 g/g cell mass/h, respectively.

According to a specific embodiment, the invention refers to the use of L. diolivorans in one of a series of biotransformation processes, e.g. as platform microorganism, wherein a carbohydrate from at least two different carbohydrate sources of raw material, e.g. including different types of carbohydrates of low purity, are transformed into chemicals. The L. diolivorans has proven to be tolerant in growing on different raw materials, possibly utilizing a variety of carbon sources for growing and/or producing chemicals.

A specific aspect of the invention refers to the use of L. diolivorans for processing raw or waste material to produce an isolated fermentation product, e.g. a protein of interest (POI) or a chemical, including metabolites, such as metabolites produced by a metabolic pathway of the organism.

According to a specific aspect the invention refers to the L. diolivorans, which is a genetically engineered or recombinant strain, e.g. for use in the production of a recombinant POI or a metabolite, including chemical substances, preferably processing raw or waste material, such as to produce an isolated fermentation product, but also for use with conventional cultivation media.

Specifically a genetically engineered or recombinant strain of L. diolivorans comprises an expression construct, such as a plasmid or a vector, comprising at least one of a promoter derived from L. diolivorans, such as a promoter comprising the sequence of SEQ ID 1, or an origin of replication derived from L. diolivorans, such as an origin of replication comprising the sequence of SEQ ID 2, or functionally active variants thereof. A preferred plasmid according to the invention is characterised by the sequence of SEQ ID 3.

According to a specific aspect, the invention refers to an expression construct comprising at least one of a promoter comprising the sequence of SEQ ID 1 or an origin of replication comprising the sequence of SEQ ID 2, or functionally active variants thereof.

Such promoter or origin of replication may be used, optionally in combination with further regulatory elements, e.g. derived from L. diolivorans, for producing recombinants of L. diolivorans or other organisms.

According to a further aspect, the invention refers to a genetically engineered or recombinant strain of L. diolivorans, preferably a host cell overexpressing homologous sequences and/or transformed with a vector comprising heterologous sequences, which are specifically coding and/or non-coding sequences, e.g. to overexpress either homologous and/or heterologous sequences. Specifically said host cell is engineered to increase the yield of a biotransformation product.

More specifically the host cell is engineered to increase the yield of 1,3-propanediol biotransformed from raw glycerol and/or the productivity of the host cell, e.g. the specific and/or volumetric productivity.

As an example, the host cell is engineered to overexpress NADPH-dependent 1,3-propanediol oxidoreductase.

FIGURES

FIG. 1: Shuttle vector pSHM-GFP for amplification in Escherichia coli and subsequent transformation of Lactobacillus diolivorans. GFP is expressed in both organisms.

FIG. 2a-2e : Sequences as used in the Examples

FIG. 2a ): GAP_Pro (SEQ ID 1), FIG. 2b ): repA (SEQ ID 2), FIGS. 2c ) and 2 d): Plasmid (SEQ ID 3), FIG. 2e ): NCBI Genbank accession number AF264701.2: 16S rRNA complete sequence (SEQ ID 4).

FIG. 3: Shuttle vector for NADPH-dependent 1,3-propanediol oxidoreductase expression in L. diolivorans (pSHM-PDODH(NADPH)) containing the elements listed in Table 23.

FIG. 4: Sequences as used in the Examples, elements of TABLE 23:

FIG. 4 a): GAP_Pro (SEQ ID 29), PDODH(NADPH) (SEQ ID 30), TT_CAT (SE ID 31).

FIG. 4 b): repA (SEQ ID 32).

FIG. 4 c): ErmB_ErmBL (SEQ ID 33)

FIG. 4 d): Kan_ori (SEQ ID 34)

DETAILED DESCRIPTION OF THE INVENTION

Specific terms as used throughout the specification have the following meaning.

The term “carbon source” as used herein shall mean a carbon substrate, such as used in a biotransformation process, specifically including a source carbohydrate, capable of being metabolized by host organisms or production cell lines. The term “carbohydrate” as used according to the invention is understood in the broader sense, e.g. including sugars, sugar acids, and derivatives thereof, such as polyhydroxy aldehydes or ketones conforming to the general formula (CH₂O)_(n) and their derivatives. Specifically included are aldehydes, such as glyceraldehydes, ketones, such as dihydroxyacetone, and hydrogenated derivatives, such as glycerol. Specifically included are polyols, preferably at least three-carbon polyols, such as sorbitol, mannitol or glycerol. Particular carbohydrates used as carbon source according to the invention are selected from the group consisting of monosaccharides, oligosaccharides, polysaccharides, polyols, and derivatives thereof, in the purified form or provided in raw materials.

The term “cell line” shall refer to an established clone of a particular cell type that has acquired the ability to proliferate over a prolonged period of time. The term “host cell line” refers to a cell line as used for expressing an endogenous or recombinant gene or products of a metabolic pathway to produce polypeptides or cell metabolites mediated by such polypeptides. A “production host cell line” or “production cell line” is commonly understood to be a cell line ready-to-use for cultivation in a bioreactor to obtain the product of a production process. The applicable production cell line may produce a number of useful intermediates and products by fermenting a low molecular weight sugar produced by saccharifying the treated biomass materials. The applicable production cell line may also produce the useful intermediates and products while saccharifying the treated biomass materials by producing the necessary enzymes. For example, fermentation or other bioprocesses can produce alcohols, organic acids, hydrocarbons, hydrogen, proteins or mixtures of any of these materials.

The term “chemical” as used herein shall refer to a chemical substance or compound, in particular organic molecules, such as used in the chemical industry, pharmaceutical industry, the agricultural industry, the cosmetics industry, food and feed industry.

The compounds specifically produced according to the invention may comprise organic acids, like lactic acid, citric acid, propionic acid, 3-hydroxy propionic acid, butyric acid, valeric acid, hexanoic acid, adipic acid, succinic acid, fumaric acid, malic acid, 2,5 furan-dicarboxylic acid, aspartic acid, glucaric acid, gluconic acid, glutamic acid, itaconic acid, levulinic acid, acrylic acid, amino acids, lipids, saturated and unsaturated fatty acids, alcohols, such as ethanol, propanol, isopropanol, butanol, pentanol, hexanol, heptanol or octanol, diols, such as 1,3-propanediol, 1,2-propanediol, 2-amino-1,3-propanediol or butanediol, carbohydrates, e.g. sugar alcohols such as xylitol, arabinitol, sorbitol, mannitol, aromatic compounds, vitamins and cofactors such as vitamin C, riboflavin, thiamine, tocopherol, cobalamin, pantothenic acid, biotin, pyridoxine, niacin, or folic acid or 3-hydroxy propionaldehyde, 3-hydroxybutyrolactone or diamino pentane, diamino hexane or dihydroxyacetone.

A chemical is generally produced by chemical processes, but may as well be produced by a fermentation process, e.g. via a biosynthetic or metabolic pathway described herein. A chemical is typically a substance produced in small or large quantities, of low or high purity, including bulk chemicals, fine chemicals, and specialty chemicals. The term includes final products, but also intermediates to produce derivatives, such as reaction products, including monomers for polymer synthesis.

The term “derivative” with respect to a microorganism strain as used herein refers to a strain that is derived from its parent strain by e.g. classical mutagenesis and selection or by directed mutagenesis. A “derivative” of a chemical substance in the context of the invention means a compound derivable from the product of the biotransformation process, e.g. by chemical, physical or biological synthesis, including polymerization, acetylation, methylation, phosphorylation.

The term “expression” or “expression system” or “expression construct” refers to nucleic acid molecules containing a desired coding sequence and control sequences in operable linkage, so that hosts transformed or transfected with these sequences are capable of producing the encoded proteins or host cell metabolites. In order to effect transformation, the expression system may be included on an expression construct, such as a plasmid or a vector; however, the relevant DNA may also be integrated into the host chromosome. Expression may refer to secreted or non-secreted expression products, including polypeptides or metabolites, such as products of metabolic pathways.

“Expression vectors” or “vectors” used herein are defined as DNA sequences that are required for the transcription of cloned recombinant nucleotide sequences, i.e. of recombinant genes and the translation of their mRNA in a suitable host organism. Such expression vectors usually comprise an origin for autonomous replication in the host cells, selectable markers (e.g. an amino acid synthesis gene or a gene conferring resistance to antibiotics such as erythromycin, chloramphenicol, zeocin, kanamycin, G418 or hygromycin), a number of restriction enzyme cleavage sites, a suitable promoter sequence and a transcription terminator, which components are operably linked together. The terms “plasmid” and “vector” as used herein include autonomously replicating nucleotide sequences as well as genome integrating nucleotide sequences.

The term “final product” as used herein refers to a chemical of controlled quality that is manufactured and optionally finished to a product ready-to-use for further manufacturing or industrial purposes or as consumer product.

The “functionally active” variant of a nucleotide sequence, including DNA, RNA sequences and genes, in particular a promoter sequence or origin of replication, as used herein means a sequence resulting from modification of a parent sequence by insertion, deletion or substitution of one or more nucleotides within the sequence or at either or both of the distal ends of the sequence, and which modification does not affect (in particular impair) the activity of this sequence, or any homologous (preferably at least 50% sequence identity) or analogous (of species other than L. diolivorans) sequence, which shows activity in the host cell.

A functionally active variant of a promoter according to the invention specifically is a sequence derived from SEQ ID 1, including homologous or analogous sequences, and shows transcriptional activity in the recombinant production host cell.

A functionally active variant of a replication origin according to the invention specifically is a sequence derived from SEQ ID 2, including homologous or analogous sequences, and shows replication activity in the recombinant production host cell.

The term “genetically engineered” as used herein shall refer to a recombinant organism that is used for producing a fermentation product. The organism is typically a production cell line engineered to improve a production process or to enable the production of a new product. The term is understood in contrast to the “wild-type” organism, which is typically not genetically engineered. The term “wild-type” as used within this disclosure generally means “as isolated from natural sources” such as L. diolivorans DSM 14421, or L. diolivorans LMG 19668, or L. diolivorans G77.

The term “homology” indicates that two or more nucleotide sequences have (to a certain degree, up to 100%) the same or conserved base pairs at a corresponding position. A homologous sequence typically has at least about 50% nucleotide sequence identity, preferably at least about 60% identity, more preferably at least about 70% identity, more preferably at least about 80% identity, more preferably at least about 90% identity, more preferably at least about 95% identity.

“Percent (%) identity” with respect to the nucleotide sequence of a gene is defined as the percentage of nucleotides in a candidate DNA sequence that is identical with the nucleotides in the DNA sequence to which the candidate sequence shall be compared, after aligning the sequence and introducing gaps, if necessary, to achieve the maximum percent sequence identity, and not considering any conservative substitutions as part of the sequence identity. Alignment for purposes of determining percent nucleotide sequence identity can be achieved in various ways that are within the skill in the art, for instance, using publicly available computer software. Those skilled in the art can determine appropriate parameters for measuring alignment, including any algorithms needed to achieve maximal alignment over the full length of the sequences being compared.

The term “intermediate” as used herein shall refer to a chemical substance which is formed as a product of the biotransformation process, which may be separated from the fermentation broth and further processed to form a derivative or final product.

The term “isolate” with respect to the chemical substance or fermentation product as used herein shall mean to separate or purify the substance from at least one impurity, specifically by preparative means, to obtain an isolated product.

The term “Lactobacillus diolivorans” or “L. diolivorans” as used herein shall refer to a species of Lactobacillus as first described by Krooneman et al 2002 (cited above), as wild-type or derivative thereof, e.g. a genetically engineered production cell line.

The term “metabolic pathway” as used herein shall refer to biochemical reactions which take place in an organism, e.g. the metabolism of a particular compound or a microbial enzyme pathway to produce metabolites, in particular small organic molecules. This refers to all biosynthetic, modification and degradation pathways of a compound in the cell.

The term “mutagenesis” as used in the context of the present invention shall refer to a recombinant construct or organism with a mutated nucleic acid, so to obtain variants thereof with at least one change in the non-coding or coding region. Mutagenesis may be through random, semi-random or site directed mutation. Typically large randomized gene libraries are produced with a high gene diversity, which may be selected according to a specifically desired genotype or phenotype.

The term “origin of replication” or “replication origin” as used herein shall refer to a particular sequence in a genome at which DNA replication is initiated. The specifically preferred replication origin of L. diolivorans comprises or consists of the sequence according to SEQ ID 2. Any such replication origin or functionally active variant thereof, may be used to engineer recombinant production host cell lines, and to produce fermentation products therefrom.

The term “overexpression” as used herein with respect to a host cell, specifically a recombinant host cell, is intended to encompass increasing the expression of a polypeptide or protein (such as enzymes used in the biotransformation process) to a level greater than the cell normally produces. It is intended that the term encompass overexpression of homologous (endogenous), as well as heterologous sequences or proteins, specifically aiming at the increase of the productivity of the cell to produce a biotransformation product, e.g. at least 1.5-fold, preferably at least 2-fold, more preferred at least 3-fold as compared to a wild-type host cell of the same type.

The term “promoter” as used herein shall refer to a particular sequence in a genome with transcriptional activity to initiate gene expression. The specifically preferred promoter of L. diolivorans comprises or consists of the sequence according to SEQ ID 1. Any such promoter or functionally active variant thereof, may be used to engineer recombinant production host cell lines, and to produce fermentation products therefrom.

According to the invention it is preferred to provide a L. diolivorans production host cell line comprising a replication origin and/or promoter sequence according to the invention operably linked to the nucleotide sequence coding for a POI or mediating the production of other fermentation products, such as metabolites. It is specifically preferred to employ an expression construct comprising such replication origin and/or promoter sequence. The procedures used to ligate the respective DNA sequences, e.g. the promoter and other regulatory sequences, and to insert them into suitable vectors containing the information necessary for integration or host replication, are well known to persons skilled in the art, e.g. described by J. Sambrook et al., “Molecular Cloning 2nd ed.”, Cold Spring Harbor Laboratory Press (1989).

The term “raw glycerol” as used herein shall refer to the by-product from biodiesel production process or soap production, also called industrial glycerol, possibly used as raw material and as a carbon substrate in several biotechnological applications. It is containing glycerol (typically in the range of 40-88%, in some cases up to 95%, e.g. about 50% (w/w)) together with salts, soaps and other impurities, including water and methyl alcohol. A typical composition for raw glycerol, such as the crude glycerol stream obtained from the biodiesel production process is provided by NOVAOL S.r.l. (Milano, Italy) Raw Glycerin from Diesel-Br) production, with following composition: glycerol 85-95% w/w, salts of organic/inorganic acids 5-10% w/w and methyl alcohol 0-1.5% w/w.

Specifically, raw glycerol is used according to the invention that is characterized by a glycerol purity of less than Technical Grade Glycerol (>97% (w/w) purity), e.g. less than 96%, specifically less than 95%, more specifically less than 94%, more specifically less than 93%, more specifically less than 92%, more specifically less than 91%, more specifically less than 90% purity (w/w).

Specifically raw glycerol is used according to the invention that is characterized by the content of impurities, such as ashes, as determined by a standard assay.

A typical standard assay is a gravimetric method for the determination of the ash content in industrial glycerines, e.g. as described in INTERNATIONAL UNION OF PURE AND APPLIED CHEMISTRY, APPLIED CHEMISTRY DIVISION, COMMISSION ON OILS, FATS AND DERIVATIVES, “STANDARD METHODS FOR THE ANALYSIS OF OILS, FATS AND DERIVATIVES”, 6th Edition, 1st Supplement: Part 2 (1980), SECTION III. GLYCERINES, Prepared for publication by A. HAUTFENNE, Université Catholique de Louvain, Louvain-la-Neuve, Belgium.

According to this method, the test involves combustion of a test portion, ignition of the organic matter and weighing of the residue. The ash content is defined as the quantity of ash and expressed as a percentage by mass (n/m).

Ashes are commonly understood as the approximate measure of the mineral content and other inorganic matter in biomass. The raw glycerol specifically used according to the invention is characterized by the ash content of at least 0.1% (w/w), specifically at least 0.2% or at least 0.25%, more specifically at least 0.50%, more specifically at least 0.75%, more specifically at least 1%, even more specifically at least 2% (w/w).

More specifically, raw glycerol is used according to the invention that is characterized by the glycerol purity of less than Technical Grade Glycerol and the content of impurities, such as ashes, as indicated above.

In particular, raw glycerol may be used according to the invention that is obtained as waste material of bio-diesel production, e.g. from different seed oil feedstocks, including mustard, rapeseed, canola, crambe, soybean, and waste cooking oils.

Specifically, the term “raw glycerol” is herein understood as the crude glycerol as it is recovered after separation from the fuel without further processing. Still, the term also encompasses fractionated or processed crude glycerol, such as including material generally treated and refined through filtration, ion exchange, chemical additions, and fractional vacuum distillation to yield various commercial grades. According to a specific embodiment, crude glycerol is treated to neutralize the material, e.g. to obtain a pH ranging between 6 and 8, preferably about 7. Thereby an organic phase is obtained containing fatty acids and an aqueous phase is obtained containing the glycerol besides impurities. Such fractionated crude glycerol still comprises glycerol of a purity less than Technical Grade Glycerol, and specifically an undesired amount of ashes, thus is employed as raw glycerol according to the invention.

The ash content in crude glycerol is mainly sodium from catalysts used in the biodiesel production process, and typically is contained in raw glycerol (crude glycerol) within the range of 0.25 to 5.50%, in some cases up to 8%, depending on the oil source and the biodiesel production process (Thompson et al. Applied Engineering in Agriculture 2006, Vol. 22(2): 261-265).

According to a certain embodiment, the raw glycerol is treated for pasteurization or sterilization, e.g. by autoclaving the material at 121° C., for a period of 10 to 100 min, e.g. about 20 min.

The term “raw material” refers to any complex carbohydrate materials, in particular carbohydrate enriched biomass, including carbohydrate of low purity in the monomeric or polymeric form, e.g. derived from bioenergy crops, industrial crops agricultural residues, municipal waste, industrial waste, yard waste, wood, straw, chitin containing residues from shellfish. Specific examples of raw materials are raw glycerol, sugar cane, sugar beet, starchy plant, cellulose, hemicellulose, lignocellulose, or chitin.

The complex carbohydrate mixture of a raw material typically comprises at least two different organic carbon sources in significant amounts, e.g. in amounts of at least 2%, specifically at least 3%, more specifically at least 4%, more specifically at least 5%. Thus, the carbohydrate source to be biotransformed according to the invention, herein also called “fermentable carbohydrate”, is contained in the complex carbohydrate mixture of the raw material with contaminating impurities.

Specifically raw material is used according to the invention that is characterized by the fermentable carbohydrate content with a purity of less than Technical Grade (>97% (w/w) purity), e.g. less than 96%, specifically less than 95%, more specifically less than 94%, more specifically less than 93%, more specifically less than 92%, more specifically less than 91%, more specifically less than 90% purity (w/w).

Specifically raw material is used according to the invention that is characterized by the content of impurities, such as ashes, as determined by a standard assay, e.g. the determination of residue left after ignition of organic matter. Ashes are commonly understood as the approximate measure of the mineral content and other inorganic matter in biomass. The raw material specifically used according to the invention is characterized by the ash content of at least 0.1% (w/w), specifically at least 0.2% or at least 0.25%, more specifically at least 0.50%, more specifically at least 0.75%, more specifically at least 1%, even more specifically at least 2% (w/w).

More specifically, raw material is used according to the invention that is characterized by the fermentable carbohydrate purity of less than Technical Grade and the content of impurities, such as ashes, as indicated above.

Specifically, the term “raw material” is herein understood as the crude material as it is recovered from various sources without further processing. Still, the term also encompasses fractionated or processed crude material, such as including material generally treated and refined through filtration, centrifugation, ion exchange, chemical additions, and distillation, such as fractional vacuum distillation to yield various commercial grades. It is preferred that raw material is treated or processed before its use according to the invention. Preferable treatment includes pasteurization, sterilization, e.g. by autoclaving, treatment with chemicals, e.g. acids or bases, such as to obtain a pH value ranging between 6 and 8, preferably about 7, or fractionation, e.g. to reduce the amount of undesired organic acids or alcohols.

Such fractionated or processed crude material still comprises the fermentable carbohydrate at a purity less than Technical Grade and an undesired amount of ashes, thus is employed as raw material according to the invention.

According to a certain embodiment, the raw material is treated for pasteurization or sterilization, e.g. by autoclaving the material at 121° C., for a period of 10 to 100 min, e.g. about 20 min.

The term “recombinant” as used herein shall mean “being prepared by or the result of genetic engineering”. Thus, a “recombinant microorganism” comprises at least one “recombinant nucleic acid”. A recombinant microorganism specifically comprises an expression vector or cloning vector, or it has been genetically engineered to contain a recombinant nucleic acid sequence. A “recombinant protein” is produced by expressing a respective recombinant nucleic acid in a host.

According to the invention L. diolivorans could be used for the first time in a biotransformation process to produce chemicals from a variety of carbon sources, even of low purity. Therefore, the species could be used as a production cell line, e.g. to produce products of a biotransformation process, including a recombinant production process.

As raw materials a variety of carbon sources can be employed, since strains of L. diolivorans turned out to tolerate a series of raw materials of heterogenous origin, also including carbohydrates in a complex mixture. Specifically the L. diolivorans strains turned out to readily metabolize a range of substrate sugars or polyols or other carbohydrates in the broader sense. It is therefore considered a platform organism. The specific carbon sources are carbohydrates used as a source of the biotransformation process according to the invention. A specifically preferred carbohydrate is glycerol of raw glycerol.

In the production process according to the invention a carbon source, such as the raw material, is suitably converted to a chemical.

Typically the production process comprises the steps of (i) raw material pretreatment for purification and/or sterilization, (ii) raw material fermentation for cell growth and accumulation of the chemical, (iii) isolation of the chemical, and (iv) purification of the chemical.

In particular, the production process for producing 1,3-propanediol from raw glycerol comprises the steps of (i) raw glycerol pre-treatment for purification and/or sterilization, e.g. by pH adjustment and fractionation to separate a non-aqueous phase, and/or by sterilization through autoclaving, (ii) raw glycerol fermentation for cell growth and accumulation of 1,3-propanediol, (iii) isolation of 1,3-propanediol, and (iv) purification of 1,3-propanediol.

Therefore, the invention refers to cultivating L. diolivorans in the presence of raw material, either to grow the organism in preparation of a biotransformation process, or concomitantly with a biotransformation process. Typically biomass is accumulated and the chemical produced, either consecutively or simultaneously. For growing the organism, the raw material is optionally pre-processed, e.g. to remove a lipid phase, and may be supplemented with one or more further carbon sources, such as glucose, xylose, arabinose, fructose or others.

In specific cases, more than one chemical are produced by the fermentation process in significant amounts, which chemicals may be isolated and purified. Thus, a specific embodiment of the invention referes to the production of at least two different chemicals in the purified form by biotransforming a fermentable carbohydrate of a raw material according to the invention, in particular by the same fermentation process.

Renewable resources to be converted include glycerol, preferably raw glycerol such as the by-product from biodiesel or soap production. Raw glycerol is preferably processed before use in the fermentation process, e.g. by autoclaving and separating the aqueous phase containing the glycerol, thereby reducing the content of fatty acids.

Other preferable renewable resources include sugars. Examples for sugars are hexoses such as glucose as well as pentoses such as xylose or arabinose. Possible sources for glucose could be starchy plant material or sugar cane or sugar beet in various grades of purification.

Specifically the degree of purification may be low, e.g. less than Technical Grade purity, specifically less than 96%, specifically less than 95%, more specifically less than 94%, more specifically less than 93%, more specifically less than 92%, more specifically less than 91%, more specifically less than 90% purity (w/w).

Cellulosic glucose is another preferred carbon source. A preferred source of pentoses is hemicellulosic plant material. Specifically the degree of purification of the hemicellulosic plant material may be low.

The conversion of the carbon source preferably takes place in liquid phase, preferably in an aqueous environment. The conversion of the carbon source can take place concomitantly with the growth of the microorganisms or can be independent of the growth of the microorganisms. Therefore, the chemical substance can be accumulated in the medium while the microorganisms are growing or after the microorganisms ceased growing or both.

Inoculation of the microorganism may be into a fermentation medium, which is either a medium to provide for the bacterial growth, such as the growth medium, or directly into a production medium.

Growth and/or production can suitably take place in batch mode, fed-batch mode or continuous mode. Any suitable bioreactor can be used.

A preferred embodiment of the invention includes a batch culture to provide biomass followed by a fed-batch culture for efficient conversion of the carbon source into the desired product. The carbon source used for biomass production can, but need not be identical as the carbon source for producing the chemical substance.

For example, the strain may be grown on glucose or xylose for biomass provision followed by a feed of (raw) glycerol, which is converted into 1,3-propanediol.

A growth medium allowing the accumulation of biomass typically comprises a carbon source, a nitrogen source, a source for sulphur and a source for phosphate.

Typically, such a medium comprises furthermore trace elements, vitamins, amino acids. The medium may or may not contain antifoam agents.

Preferred nitrogen sources include ammonia, ammonium salts, such as NH₄Cl, (NH₄)₂SO₄, (NH₄)₂CO₃ nitrate salts, such as NaNO₃, KNOB, urea, amino acids.

Preferred sulphur sources include sulphuric acid or sulphates, such as (NH₄)₂SO₄, Na₂SO₄, NaHSO₄, methionine, cysteine.

Preferred phosphate sources include phosphoric acid or phosphates, such as Na₂HPO₄, NaH₂PO₄, K₂HPO₄, KH₂PO₄.

Further typical medium components include yeast extract, peptone, meat extract, malt extract, corn steep liquor.

Preferably the medium is supplemented with vitamin B₁₂.

A typical growth medium for L. diolivorans comprises casein peptone (tryptic digest), meat extract, yeast extract, Tween 80, K₂HPO₄, Na-acetate, (NH₄)₂H-citrate, MgSO₄×7 H₂O, MnSO₄×H₂O.

Another typical growth medium for L. diolivorans comprises K₂HPO₄, (NH₄)₂H-citrate, KH₂PO₄, sodium chloride, ascorbic acid, potassium acetate, Tween 80, MgSO₄×7 H₂O, MnSO₄×H₂O, CoSO₄×7 H₂O, calcium lactate, DL-alanine, DL-aminobutyric acid, Glycine, L-histidine HCl, L-lysine HCl, L-phenylalanine, L-proline, L-serine, L-threonine, L-cysteine, L-arginine, L-aspartic acid, L-asparagine, L-glutamic acid, L-isoleucine, L-leucine, L-methionine, L-tyrosine, L-tryptophan, L-valine, nicotinic acid, calcium pantothenate, cyanocobalamin, para-aminobenzoic acid, myo-inositol, pyridoxal HCl, riboflavin, biotin, folic acid, and FeSO₄×7 H₂O.

A typical production medium comprises the source chemical for biotransformation, and besides a sugar and optionally vitamins.

The feed to the fermentation typically is a carbohydrate solution with up to 50 wt %. The feed rate will limit the effects of product inhibition on the cell growth, thus a high product yield based on substrate provision will be possible.

The fermentation preferably is carried out in a slightly acidic medium, e.g. of pH 5.5-6.0, preferably at a pH of about 5.7 (“about” is understood as +/−0.1), and under anoxic conditions, e.g. by gassing with nitrogen.

Typical fermentation times are about 24 to 96 hours with temperatures in the range of 26° C. to 40° C., preferably about 30° C. (“about” is specifically understood as +/−1°).

The industrial process scale would preferably employ volumina of at least 50 L, preferably at least 1 m³, more preferably at least 10 m³, most preferably at least 100 m³.

The production cell line is specifically used on a large scale or industrial scale.

Production conditions in industrial scale refer to e.g. fed batch cultivation in reactor volumes of 100 L to 10 m³ or larger, employing typical process times of several days, or continuous processes in fermenter volumes of appr. 50-1000 L or larger, with dilution rates of appr. 0.05-0.15 h⁻¹.

The suitable cultivation techniques may encompass cultivation in a bioreactor starting with a batch phase, followed by a short exponential fed batch phase at high specific growth rate, further followed by a fed batch phase at a low specific growth rate. Another suitable cultivation technique may encompass a batch phase followed by a continuous cultivation phase at a low dilution rate.

Specifically the L. diolivorans strain may be employed as homofermentative, where the end-product is mostly one chemical substance, such as lactic acid or lactate, or else heterofermentative, where some other products of metabolic pathways are produced. Genetically engineered variants of L. diolivorans may comprise metabolic pathways, which are not naturally present in L. diolivorans.

Applicable metabolic pathways mediating the biotransformation or metabolism of a carbon source, such as glycerol, a hexose, such as glucose, fructose, galactose, or a pentose, such as xylose or arabinose in L. diolivorans under anaerobic and microaerobic conditions, provide for effective conversion of the source carbon or source carbohydrate into the chemical. The chemical substance so produced may be a typical negligible product of the metabolic pathway in wild-type strains. A homofermentative route may be engineered by overexpressing pathways involved in the conversion of the source carbohydrate to the desired chemical substance, and/or blocking those leading to the synthesis of competing by-products.

For example, the overexpression of specific enzymes involved are 1,3-propanediol oxidoreductase, glycerol kinase, glycerol-3-phosphate dehydrogenase, glycerol dehydrogenase, dihydroxyacetone kinase and triosephosphate isomerase. Further, the synthesis of by-products, such as succinate, acetate, and ethanol may be minimized by knock-out, deletion or knock-down of the respective genes.

Specific examples relate to the fermentation of glucose and glycerol into 1,3-propanediol with the wild-type L. diolivorans in a fed-batch process, e.g. where the biomass is accumulated upon growing on glucose, and fermentation is started upon feeding with glycerol.

A further specific example refers to fermentation of the wild-type L. diolivorans with xylose and glycerol into 1,3-propanediol, e.g. with xylose as batch medium for growing biomass, and glycerol as feed medium to start the biotransformation process.

According to a specific further example, the wild-type L. diolivorans is cultivated with glucose and raw glycerol in a batch process, employing both, glucose and raw glycerol, in the batch medium to grow biomass and to effect biotransformation of glycerol into 1,3-propanediol.

A further example refers to the cultivation of wild-type L. diolivorans with glucose in a batch process, to grow biomass and to effect biotransformation of glucose into lactic acid.

Yet, a further example refers to the cultivation of wild-type L. diolivorans with xylose in a batch process, to grow biomass and to effect biotransformation of xylose into lactic acid.

It was further shown that wild-type L. diolivorans could be fermented with arabinose in a batch process, to grow biomass and to effect biotransformation of arabinose into lactic acid.

According to a further example, wild-type L. diolivorans was fermented with fructose in a batch process, to grow biomass and to effect biotransformation of fructose into mannitol.

According to a further example, a recombinant strain of L. diolivorans is produced employing an expression construct such as a plasmid with the sequence of SEQ ID 3, e.g. comprising endogenous genetic elements, including a promoter of the Lactobacillus diolivorans gene for the glyceraldehyde-3-phosphate dehydrogenase and an origin of replication isolated from the endogenous plasmid from Lactobacillus diolivorans. Such recombinant strain was used as production host cell line to produce a POI.

A specific example refers to the recombinant L. diolivorans LMG 19668, that is engineered to overexpress the 1,3-propanediol oxidoreductase. Thereby the yield of biotransformation could be increased.

According to further examples, wild-type L. diolivorans was fermented with glucose and raw glycerol from various sources in a Fedbatch process, to grow biomass and to effect biotransformation of raw glycerol into 1,3-propanediol.

Preferred strains of L. diolivorans include DSM 14421, LMG 19668 and G77. The strains exemplary used herein were DSM 14421 and LMG 19668.

L. diolivorans as used by this invention is, for example, the wild-type strain, e.g. L. diolivorans DSM 14421 or LMG 19668, e.g. see accession number AF264701 (NCBI database) or a derivative thereof, e.g. a homologous variant or a recombinant organism, e.g. genetically engineered for the improved production of a chemical that is naturally produced by a wild-type strain, or the production of a new product of biotransformation, e.g. as a result of mutagenesis, e.g. by a variant or new metabolic pathway.

According to a specific embodiment of the present invention the strain of L. diolivorans has been subjected to mutagenesis and/or selection procedures, e.g. to obtain a strain with improved productivity, improved substrate range, improved product or substrate tolerance or improved product range.

Preferred methods for mutagenesis include contacting L. diolivorans with mutagenizing substances such as nitrosoguanidine (NTG), 5-bromo-deoxyuridine (5BU), ethyl methane sulfonate (EMS), methyl methane sulfonate (MMS), or diethylsulfate (DES). Another preferred method for mutagenesis includes UV irradiation of a culture of L. diolivorans.

Preferred methods for selection include plating of bacterial cultures on agar plates exhibiting the selective pressure of choice. For example, selection might be plating of the bacterial cultures on agar plates comprising an increasing amount of product or substrate impurities for selection of strains exhibiting increased tolerance to the product or substrate impurities. Another preferred method for selection of desired bacterial strains includes sorting procedures by flow cytometry.

According to a specific aspect of the present invention the strain of L. diolivorans is genetically engineered, such as that the natural genetic setup of the organism has been changed. This includes for example:

-   -   Deletion or inactivation or attenuation of genes naturally         present in the organism     -   Overexpression of genes naturally present in the organism     -   Mutation of genes naturally present in the organism     -   Addition or expression of genes naturally not present in the         organism     -   Or any combinations therefrom     -   Specific genetically engineering of L. diolivorans comprises:     -   The provision of a recombinant DNA fragment, and/or     -   Transformation of the organism with said DNA fragment

In general, the recombinant nucleic acids or organisms as referred to herein may be produced by recombination techniques well known to a person skilled in the art. In accordance with the present invention there may be employed conventional molecular biology, microbiology, and recombinant DNA techniques within the skill of the art. Such techniques are explained fully in the literature. See, e.g., Maniatis, Fritsch & Sambrook, Molecular Cloning: A Laboratory Manual (1982).

Examples for DNA fragments for genetic engineering of L. diolivorans include plasmids, linear DNA fragments, such as PCR products, and others well-known in the art. A specific plasmid comprises the replication origin of the native L. diolivorans plasmid, native promoters, selectable markers and expression cassettes for the genes of interest. The nucleotide sequences that could be used for engineering the cell line as used according to the invention, which would provide for an improved biotransformation process, can be obtained from a variety of sources. The origin of a promoter is preferably from genomic DNA of L. diolivorans DSM 14421, LMG 19668 or G77.

The promoter may be any suitable DNA sequence which shows transcriptional activity in the host cell and may be derived from genes encoding proteins either homologous or heterologous to the host. The promoter is preferably derived from a gene encoding a protein homologous to the host cell. The promoter can be an endogenous promoter or heterologous to the host cell.

Suitable promoter sequences for use with prokaryotic host cells may include but are not limited to promoters obtained from Lactobacillus sp., Lactococcus sp., Staphylococcus sp., Pediococcus sp., Enterobacteria sp., Streptococcus sp. Oenococcus sp. The promoter is not limited to any particular species provided that they can function in prokaryotic host cells and in particular in Lactobacilli.

Further suitable promoter sequences for use with bacterial host cells may include but are not limited to promoters obtained from genes that code for metabolic enzymes which are known to be present at high concentration in the cell, e.g. glycolytic enzymes like glyceraldehyde-3-phosphate dehydrogenase, triosephosphate isomerase, phosphofructokinase, enolase.

In a preferred expression system the promoter is an inducible or a constitutive promoter.

Appropriate expression vectors typically comprise regulatory sequences suitable for expression of DNA encoding a heterologous polypeptide or protein in a prokaryotic host cell. Examples of regulatory sequences include promoters, operators, and enhancers, ribosomal binding sites, and sequences that control transcription and translation initiation and termination. The regulatory sequences may be operably linked to the DNA sequence to be expressed. For example, a promoter sequence is said to be operably linked to a coding sequence, if the promotor controls the transcription of the coding sequence.

The preferred method according to the invention employs a plasmid, which is pSHM. Expression vectors may include but are not limited to cloning vectors, modified cloning vectors and specifically designed plasmids. The preferred expression vector as used in the invention may be any expression vector suitable for expression of a recombinant gene in a host cell and is selected depending on the host organism. The recombinant expression vector may be any vector which is capable of replicating in or integrating into the genome of the host organisms, also called host vector.

In the present invention, it is preferred to use plasmids derived from L. diolivorans as the vector.

To allow expression of a recombinant nucleotide sequence in a host cell, the expression vector may provide the recombinant nucleotide sequence with a functional promoter adjacent to the 5′ end of the coding sequence. The transcription is thereby regulated and initiated by this promoter sequence.

According to a preferred embodiment of the present invention, a recombinant construct is obtained by ligating the relevant genes into a vector. These genes can be stably integrated into the host cell genome or replicated as an episomal plasmid. The vector may be transferred into the host cell by transformation. Preferred methods of transformation for the uptake of the recombinant DNA fragment by the microorganism include chemical transformation, electroporation or transformation by protoplastation. Transformants according to the present invention can be obtained by introducing such a vector DNA, e.g. plasmid DNA, into a host and selecting transformants which express the relevant protein or host cell metabolite with high yields.

The polypeptides encoded by the genes can be produced using the recombinant host cell line by culturing a transformant, thus obtained in an appropriate medium, isolating the expressed product or metabolite from the culture, and optionally purifying it by a suitable method.

Several different approaches for the production of the chemical substance according to the invention are preferred. Substances may be expressed, processed and optionally secreted by transforming the bacterial organism with an expression vector harboring recombinant DNA encoding a relevant protein and at least one of the regulatory elements as described above, preparing a culture of the transformed organism, growing the culture and fermenting the carbohydrate source to recover the product of the biotransformation process.

The preferred host cell line according to the invention maintains the genetic properties employed according to the invention, and the production level remains high, e.g. at least at a μg level, even after about 20 generations of cultivation, preferably at least 30 generations, more preferably at least 40 generations, most preferred of at least 50 generations. The stable recombinant host cell is considered a great advantage when used for industrial scale production.

The chemical substance produced according to the invention typically can be isolated and purified using state of the art techniques, including the increase of the concentration of the desired chemical and/or the decrease of the concentration of at least one impurity.

As isolation and purification methods the following are preferred, specifically for preparative isolation: distillation, chromatography, crystallization, filtration, centrifugation, decanting, reprecipitation. The chemical substance may e.g. be obtained from the fermented broth that is clarified using a centrifuge.

The highly purified product is essentially free from contaminating proteins, and preferably has a purity of at least 90%, more preferred at least 95%, or even at least 98%, up to about 100%. The purified products may be obtained by purification of the cell culture supernatant or else from cellular debris.

The isolated and purified chemical substance can be identified by conventional methods such as HPLC, GC, MS, NMR, infrared spectroscopy.

The foregoing description will be more fully understood with reference to the following examples. Such examples are, however, merely representative of methods of practicing one or more embodiments of the present invention and should not be read as limiting the scope of the invention.

EXAMPLES Example 1: Preparation of MRS-Medium Used for the Cultivation of Lactobacillus diolivorans

TABLE 1 MRS Medium Component Concentration [g/L] Casein peptone, tryptic digest 10 Meat extract 10 Yeast extract 5 Tween 80 1 K₂HPO₄ 2 Na-acetate 5 (NH₄)₂H-citrate 2 MgSO₄ × 7 H₂O 0.20 MnSO₄ × H₂O 0.05 Dissolve in H₂O

In case of bioreactor experiments the substrates glucose/xylose/arabinose and where used glycerol were added to the medium and the pH-value was adjusted to 5.7 with concentrated hydrochloric acid (HCl). Then the medium was sterile filtered.

In case of test glass experiments the pH-value of the medium without substrate was adjusted to 5.7 with concentrated hydrochloric acid (HCl) and autoclaved at 121° C. for 20 min. An autoclaved 200 g/L solution of the used substrate was added separately.

Example 2: Preparation of Defined Medium 1 (DM1) Used for the Cultivation of Lactobacillus diolivorans

TABLE 2 Defined medium 1: Component Concentration [g/L] K₂HPO₄ 3.1 (NH₄)₂H-citrate 2 KH₂PO₄ 1.5 Sodium chloride 0.02 Ascorbic acid 0.5 Potassium acetate 10 Tween 80 1 MgSO₄ × 7 H₂O 0.50 MnSO₄ × H₂O 0.02 CoSO₄ × 7 H₂O 0.91 Calcium lactate 1 DL-alanine 0.2 DL-aminobutyric acid 0.1 Glycine 0.2 L-histidine HCl 0.2 L-lysine HCl 0.2 L-phenylalanine 0.1 L-proline 0.2 L-serine 0.1 L-threonine 0.1 L-cysteine 0.1 L-arginine 0.2 L-aspartic acid 0.3 L-asparagine 0.1 L-glutamic acid 0.3 L-isoleucine 0.1 L-leucine 0.2 L-methionine 0.1 L-tyrosine 0.1 L-tryptophan 0.1 L-valine 0.1 Nicotinic acid 10 mg Calcium pantothenate 10 mg Cyanocobalamin 0.02 mg Para-aminobenzoic acid 0.2 mg Myo-inositol 10 mg Pyridoxal HCl 10 mg Riboflavin 10 mg Biotin 1 mg Folic acid 0.2 mg FeSO₄ × 7 H₂O 0.02 Dissolve in H₂O

After preparation of the medium the pH-value was adjusted to 5.7 with concentrated hydrochloric acid (HCl) and the medium was sterile filtered. Autoclaved solutions of glucose (500 g/L) and raw glycerol (850 g/L, BioDiesel Vienna GmbH, Austria; purity less than Technical Grade) were added separately.

Example 3: Co-Fermentation of Glucose and Glycerol into 1,3-Propanediol with Lactobacillus diolivorans DSM 14421

Co-fermentation of glucose and glycerol for the conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 is given in Table 3. The fermentation was carried out as fed-batch process using MRS-medium supplemented with 25.6 g/L glucose and 8.6 g/L glycerol as batch medium (see example 1) and a glucose/glycerol solution (0.1 mol glucose/1 mol glycerol), with a glycerol concentration of 446.7 g/L, as feed medium. The feed was started after glucose and glycerol were consumed from the batch culture medium (t=40 h). A rate of 1.5 mL/h was used to add the feed medium to the culture until the end of the process (t=161.3 h). The pH-value was adjusted to 5.7 with 8 M Potassium hydroxide (KOH) throughout the whole process. Nitrogen (N₂) was used for gassing (2 L/h) during the fermentation.

The yield of 1,3-propanediol was 59 wt % (g 1,3-propanediol/g glycerol total), 40 wt % (g 1,3-propanediol/g substrate total) and a titer of 63.9 g/L 1,3-propanediol was obtained.

TABLE 3 Conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 in a fed-batch process co-fermenting glucose and glycerol lactic acetic Time OD₆₀₀ glucose glycerol 1,3-PD acid acid ethanol [h] [AU] [g/L] [g/L] [g/L] [g/L] [g/L] [g/L]  0.1  0.1 25.6  8.6  0.0 0.1  0.0 0.0 161.3 23.5  0.0 34.0 63.9 1.0 25.4 2.3

Example 4: Enhanced Co-Fermentation of Glucose and Glycerol into 1,3-Propanediol with Lactobacillus diolivorans DSM 14421 by Addition of Vitamin B₁₂

Co-fermentation of glucose and glycerol for the conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 is given in Table 4. The fermentation was carried out as fed-batch process using MRS-medium supplemented with 30.4 g/L glucose, 10.3 g/L glycerol, and 5 mg/L Vitamin B₁₂ as batch medium (see example 1) and a glucose/glycerol solution (0.1 mol glucose/1 mol glycerol) supplemented with 5 mg/L Vitamin B₁₂, with a glycerol concentration of 502.5 g/L, as feed medium. The feed was started after glucose and glycerol were consumed from the culture medium (t=20 h). A rate of 1.5 mL/h was used to add the feed medium to the culture until the end of the process (t=305 h). The pH-value was adjusted to 5.7 with 8 M Potassium hydroxide (KOH) throughout the whole process. Nitrogen (N₂) was used for gassing (2 L/h) during the fermentation.

The yield of 1,3-propanediol was 39 wt % (g 1,3-propanediol/g glycerol total), 30 wt % (g 1,3-propanediol/g substrate total) and a titer of 92.3 g/L 1,3-propanediol was obtained.

TABLE 4 Conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 in a fed-batch process co-fermenting glucose and glycerol lactic acetic Time OD₆₀₀ glucose glycerol 1,3-PD acid acid ethanol [h] [AU] [g/L] [g/L] [g/L] [g/L] [g/L] [g/L] 0.0  0.1 30.4 10.3  0.6  0.0  0.0 0.1 305 18.5  0.2 61.7 92.3 31.3 33.0 0.0

Example 5: Fermentation of Glucose and Glycerol into 1,3-Propanediol with Lactobacillus diolivorans DSM 14421

Fermentation of glucose and glycerol for the conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 is given in Table 5. The fermentation was carried out as fed-batch process using a double concentrated

MRS-medium supplemented with 59.5 g/L glucose as batch medium (see example 1) and a glycerol solution with a concentration of 488.5 g/L as feed medium. The feed was started after glucose was consumed from the culture medium (t=−30 h). A rate of 1.3 mL/h was used to add the feed medium to the culture until the end of the process (t=165 h). The pH-value was adjusted to 5.7 with 8 M Potassium hydroxide (KOH) throughout the whole process. Nitrogen (N₂) was used for gassing (2 L/h) during the fermentation.

The yield of 1,3-propanediol was 57 wt % (g 1,3-propanediol/g glycerol total), 37 wt % (g 1,3-propanediol/g substrate total) and a titer of 54.0 g/L 1,3-propanediol was obtained.

TABLE 5 Conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 in a fed-batch process fermenting glucose and glycerol lactic acetic Time OD₆₀₀ glucose glycerol 1,3-PD acid acid ethanol [h] [AU] [g/L] [g/L] [g/L] [g/L] [g/L] [g/L]  0.1  0.1 59.5  0.1  1.3 0.2  1.0 0.2 165.0 30.7  0.0 28.7 54.0 5.1 21.9 6.8

Example 6: Fermentation of Xylose and Glycerol into 1,3-Propanediol with Lactobacillus diolivorans DSM 14421

Fermentation of xylose and glycerol for the conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 is given in Table 6.

The fermentation was carried out as fed-batch process using a double concentrated MRS-medium supplemented with 60.8 g/L xylose as batch medium (see example 1) and a glycerol solution with a concentration of 452.7 g/L as feed medium. The feed was started after xylose was consumed from the culture medium (t=˜30 h). A rate of 1.3 mL/h was used to add the feed medium to the culture until the end of the process (t=143.4 h). The pH-value was adjusted to 5.7 with 8 M Potassium hydroxide (KOH) throughout the whole process. Nitrogen (N₂) was used for gassing (2 L/h) during the fermentation.

The yield of 1,3-propanediol was 33 wt % (g 1,3-propanediol/g glycerol total), 20 wt % (g 1,3-propanediol/g substrate total) and a titer of 26.7 g/L 1,3-propanediol was obtained.

TABLE 6 Conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 in a fed-batch process fermenting xylose and glycerol lactic acetic Time OD₆₀₀ xylose glycerol 1,3-PD acid acid ethanol [h] [AU] [g/L] [g/L] [g/L] [g/L] [g/L] [g/L]  0.1  0.1 60.8  0.0  1.3 0.2  1.0 0.1 143.4 34.0  0.0 46.6 26.7 9.5 29.3 1.1

Example 7: Fermentation of Glucose and Raw Glycerol into 1,3-Propanediol with Lactobacillus diolivorans DSM 14421

Fermentation of glucose and raw glycerol for the conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 is given in Table 8. The fermentation was carried out as batch process using DM1-medium with tripled concentrations of all amino acids and vitamins supplemented with 37.6 g/L glucose and 36.8 g/L raw glycerol (BioDiesel Vienna GmbH, Austria; purity less than Technical Grade) as batch medium (see example 2). Raw glycerol was obtained as follows: the pH-value of the crude suspension from the biodiesel production process containing the glycerol was adjusted to 7 and autoclaved for 20 min at 121° C. From here a two phase system was obtained, one organic phase containing the fatty acids and one watery phase containing the glycerol. After removing the organic phase the watery phase was autoclaved again and then used as a stock solution for addition to the culture medium.

The pH-value was adjusted to 5.7 with 8 M Potassium hydroxide (KOH) throughout the whole process. Nitrogen (N₂) was used for gassing (2 L/h) during the fermentation.

The yield of 1,3-propanediol was 51 wt % (g 1,3-propanediol/g glycerol total), 25 wt % (g 1,3-propanediol/g substrate total) and a titer of 54.0 g/L 1,3-propanediol was obtained.

TABLE 7 Conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 in a fed-batch process fermenting glucose and raw glycerol lactic acetic Time OD₆₀₀ glucose glycerol 1,3-PD acid acid ethanol [h] [AU] [g/L] [g/L] [g/L] [g/L] [g/L] [g/L] 0.03 0.1 37.6 36.8 0.0 0.0 0.0 0.0 183.9 15.3 3.6 4.6 23.9 12.5 9.0 1.0

Example 8: Fermentation of Glucose into Lactic Acid with Lactobacillus diolivorans DSM 14421

Fermentation of glucose for the conversion into lactic acid using Lactobacillus diolivorans DSM 14421 is given in Table 8. The fermentation was carried out as batch process using double concentrated MRS-medium supplemented with 59.5 g/L glucose as batch medium (see example 1). The pH-value was adjusted to 5.7 with 8 M Potassium hydroxide (KOH) throughout the whole process. Nitrogen (N₂) was used for gassing (2 L/h) during the fermentation.

The yield of lactic acid was 46 wt % (g lactic acid/g glucose total) and a titer of 28.0 g/L lactic acid was obtained.

TABLE 8 Conversion of glucose to lactic acid using Lactobacillus diolivorans DSM 14421 in a batch process Time OD₆₀₀ glucose lactic acid acetic acid ethanol [h] [AU] [g/L] [g/L] [g/L] [g/L] 0.1 0.1 59.5 0.2 1.0 0.2 41.9 31.3 0.0 28.0 1.3 15.5

Example 9: Fermentation of Xylose into Lactic Acid with Lactobacillus diolivorans DSM 14421

Fermentation of xylose for the conversion into lactic acid using Lactobacillus diolivorans DSM 14421 is given in Table 9. The fermentation was carried out as batch process using double concentrated MRS-medium supplemented with 60.8 g/L xylose as batch medium (see example 1). The pH-value was adjusted to 5.7 with 8 M Potassium hydroxide (KOH) throughout the whole process. Nitrogen (N₂) was used for gassing (2 L/h) during the fermentation.

The yield of lactic acid was 47 wt % (g lactic acid/g xylose total) and a titer of 27.2 g/L lactic acid was obtained.

TABLE 9 Conversion of xylose to lactic acid using Lactobacillus diolivorans DSM 14421 in a batch process Time OD₆₀₀ xylose lactic acid acetic acid ethanol [h] [AU] [g/L] [g/L] [g/L] [g/L] 0.1 0.1 60.8 0.2 1.0 0.1 41.9 41.3 0.4 27.2 24.8 0.7

Example 10: Fermentation of Arabinose into Lactic Acid with Lactobacillus diolivorans DSM 14421

Fermentation of arabinose for the conversion into lactic acid using Lactobacillus diolivorans DSM 14421 is given in Table 10. The fermentation was carried out as batch process using double concentrated MRS-medium supplemented with 57.5 g/L arabinose as batch medium (see example 1). The pH-value was adjusted to 5.7 with 8 M Potassium hydroxide (KOH) throughout the whole process. Nitrogen (N₂) was used for gassing (2 L/h) during the fermentation.

The yield of lactic acid was 51 wt % (g lactic acid/g arabinose total) and a titer of 28.4 g/L lactic acid was obtained.

TABLE 10 Conversion of arabinose to lactic acid using Lactobacillus diolivorans DSM 14421 in a batch process Time OD₆₀₀ arabinose lactic acid acetic acid ethanol [h] [AU] [g/L] [g/L] [g/L] [g/L] 0.2 0.1 57.5 0.1 1.0 0.2 25.9 29.1 0.3 28.4 20.9 0.7

Example 11: Fermentation of Fructose into Mannitol with Lactobacillus diolivorans DSM 14421

Fermentation of fructose for the conversion into mannitol using Lactobacillus diolivorans DSM 14421 is given in Table 11. The fermentation was carried out in test glasses using MRS-medium supplemented with 21.2 g/L fructose (see example 1). The pH-value was adjusted to 5.7 in the beginning. The cultivation was carried out anaerobically.

The yield of lactic acid was 65 wt % (g mannitol/g fructose total) and a titer of 13.8 g/L mannitol was obtained.

TABLE 11 Conversion of fructose into mannitol using Lactobacillus diolivorans DSM 14421 lactic acetic Time OD₆₀₀ fructose mannitol acid acid ethanol [h] [AU] [g/L] [g/L] [g/L] [g/L] [g/L] 0 0.1 21.2  0.0 0.1 4.1 0.0 72 6.4  0.0 13.8 3.4 6.4 0.2

Example 12: Construction of a Plasmid (pSHM-GFP) Expressing Green Fluorescent Protein (GFP) and Isolation of Plasmid DNA for Transformation of Lactobacillus diolivorans LMG 19668

A shuttle vector for GFP expression in L. diolivorans (pSHM-GFP, FIG. 1) containing the elements listed in table 12 was constructed. Each element of the plasmid was amplified by PCR. The elements were purified by agarose gel electrophoresis and subsequent elution (Metabion). Finally, all elements were enzymatically assembled as described by Gibson, D. G. (2009) Nature Methods 6, 343-345.

TABLE 12 Description of the genetic elements from plasmid pSHM-GFP Element name Description GAP_Pro Promoter of the Lactobacillus diolivorans DSM 14421 gene for the Glyceraldehyde-3-phosphate dehydrogenase GFP Coding sequence for green fluorescent protein (GFP) TT_CAT Terminator of the chloramphenicol acetyltransferase gene repA Origin of replication, isolated from the endogenous plasmid from Lactobacillus diolivorans DSM 14421 ErmB_ErmBL Erythromycin resistance cassette Kan_ori Kanamycin resistance cassette and Escherichia coli origin of replication

The PCR was performed with Phusion® High-Fidelity DNA Polymerase (New England Biolabs) following the manufacturers protocol using the primer pairs as outlined in table 13 and the templates outlined in table 14:

TABLE 13 Primer pairs for PCR amplification of the genetic elements of plasmid pSHM-GFP Element name PCR Primer Pair GAP_Pro GATAACAATTTCACACAGGAAACAGCACTAAGTTTTCCTCCTTTA GGAAAT (SEQ ID 5) TAAACAGTTCTTCGCCTTTGCTCATACTAAGTTTTCCTCCTTT AGGAAAT (SEQ ID 6) GFP ATTTCCTAAAGGAGGAAAACTTAGTATGAGCAAAGGCGAAGA ACTGTTTA (SEQ ID 7) GTAAAAAGTACAGTCGGCATTATCTCATATTATTTATACAGTTC ATCCATGCCATG (SEQ ID 8) TT_CAT CATGGCATGGATGAACTGTATAAATAATATGAGATAATGCCGA CTGTACTTTTTAC (SEQ ID 9) GCTTCTTTGCGTAACTCGTTAATTCGTCGGCATAGCGTGAGCT ATTAAGC (SEQ ID 10) repA GCTTAATAGCTCACGCTATGCCGACGAATTAACGAGTTACGCA AAGAAGC (SEQ ID 11) AACACACTCTAAGTTTGCTTCTAAGGCTCTTTAGCGTCTTTGAA CTCGGTG (SEQ ID 12) ErmB_ErmBL CACCGAGTTCAAAGACGCTAAAGAGCCTTAGAAGCAAACTTAG AGTGTGTT (SEQ ID 13) GTATATATGAGTAAACTTGGTCTGACAGTTACCTCCATTCCCTT TAGTAACGTGTAACTT (SEQ ID 14) Kan_ori AAGTTACACGTTACTAAAGGGAATGGAGGTAACTGTCAGACCA AGTTTACTCATATATAC (SEQ ID 15) ATTTCCTAAAGGAGGAAAACTTAGTGCTGTTTCCTGTGTGAAATTG TTATC (SEQ ID 16)

TABLE 14 Templates for PCR amplification of the genetic elements of plasmid pSHM-GFP Element name Template GAP_Pro Genomic DNA isolated from L. diolivorans DSM 14421 GFP pGFPmut3.1 (Clontech) TT_CAT pC194, Horinouchi, S. and Weisblum, B. (1982) Nucleotide sequence and functional map of pC194, a plasmid that specifies inducible chloramphenicol resis- tance, J. Bacteriol. 150, 815-825 repA Plasmid DNA isolated from L. diolivorans DSM 14421 ErmB_ErmBL pSIP409, Sorvig et al. (2005) High level, inducible gene expression in Lactobacillus sakei and Lactobacillus plantarum using versatile expression vectors. Microbiology 151, 2439-2449 Kan_ori pSTBlue (Novagen)

The following cycling conditions were used:

1 98° C. 1 min 2 98° C. 10 s 3 70° C. 30 s {close oversize brace} 15 times 4 72° C. elongation time as outlined in table 15 5 98° C. 10 s 6 55° C. 30 s {close oversize brace} 30 times 7 72° C. elongation time as outlined in table 15 8 72° C. 10 min 9 25° C. 2 min

TABLE 15 Elongation times for PCR amplification of the genetic elements of plasmid pSHM-GFP Element name Elongation Time GAP_Pro 30 s GFP 30 s TT_CAT 30 s repA 90 s ErmB_ErmBL 30 s Kan_ori 60 s

The assembled plasmid was transformed into Escherichia coli K12 ER 2925 (New England Biolabs) by standard electroporation in order to produce non-methylated plasmid DNA for the transformation of Lactobacillus diolivorans LMG 19668. Plasmid DNA was isolated with a Plasmid Maxi Kit (Qiagen) from overnight cultures on LB.

Example 13: Transformation of the Plasmid pSHM-GFP from Example 12 to Lactobacillus diolivorans LMG 19668 by Electroporation

50 ml MRS medium (example 1) supplemented with 2% (w/v) glucose was inoculated with 1.5 ml cryo culture of Lactobacillus diolivorans LMG 19668 and incubated overnight at 30° C. without shaking. 500 ml MRS medium (example 1) supplemented with 2% (w/v) glucose was inoculated with 50 ml overnight culture and incubated for 4 hours at 30° C. without shaking. After this incubation the cells were harvested by centrifugation for 10 min at 9000 g and resuspended in 200 ml of a buffer containing 100 mM Lithium acetate, 0.6 M sucrose, 10 mM Dithiothreitol (DTT) and 10 mM Tris HCl pH 7.5. Subsequently the cells were incubated for 30 min at room temperature on a shaker set to 120 rpm. Cells were then again centrifuged for 10 min at 9000 g and 4° C., and were kept cold (4° C. in the centrifuge or on ice) from that point on. Cells were washed five times with 100 ml 0.3 M sucrose, with the third washing buffer containing additionally 50 mM EDTA pH 8. The cells were finally resuspended in 1 ml of 0.3 M sucrose. A 45 μl aliquot together with 5 μl of DNA suspension (1 μg/μL) was mixed and loaded into an electroporation cuvette with 2 mm gap width.

Electroporation was carried out at 2000 V, 200Ω, and 25 μF. Immediately after electroporation the cells were mixed with 950 μl of MRS medium (example 1) supplemented with 2% (w/v) glucose and 0.3 M sucrose and incubated for 2 h at 30° C. without shaking. The cell suspension was then plated to MRS plates (MRS medium, example 1, supplemented with 2% (w/v) glucose and 2% (w/v) agar-agar) containing 10 μg/ml Erythromycin and incubated at 30° C. for 3 days.

One colony was used to inoculate 1 ml MRS and incubated overnight at 30° C. without shaking. The cell suspension was centrifuged, washed with PBS buffer once and resuspended in the same buffer. Samples with an optical density of 1.0 and 0.5 were prepared by dilution for all three test cultures (wild type strain, pSHM-GFP clone 1 and pSHM-GFP clone 2).

The detection of fluorescence from GFP was carried out with a TECANreader Infinite®200, using an excitation wavelength of 488 nm, and an emission wavelength of 520 nm. Each sample was measured in triplicate.

TABLE 16 Fluorescence from L. diolivorans cells (arbitrary units): L. diolivorans LMG 19668 OD₆₀₀ = 1.0 OD₆₀₀ = 0.5 wild type 121 ± 5  101 ± 1 pSHM-GFP clone 1 7461 ± 190 3908 ± 30 pSHM-GFP clone 2 4788 ± 94  2483 ± 15 blank 78 ± 1

-   -   The values show clearly the high fluorescence caused by the         heterologous expression of GFP in L. diolivorans.

Example 14: Fermentation of Glucose and Raw Glycerol from Canola (Hungary) into 1,3-Propanediol with Lactobacillus diolivorans LMG 19668

Fermentation of glucose and raw glycerol from canola (purity less than Technical Grade) for the conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans LMG 19668 is given in Table 17. The fermentation was carried out as fed-batch process using MRS-medium supplemented with 30.6 g/L glucose and 9.9 g/L raw glycerol, and 5 mg/L Vitamin B₁₂ as batch medium (see example 2) and a glucose/glycerol solution (0.1 mol glucose/1 mol glycerol) supplemented with 5 mg/L Vitamin B₁₂, with a glycerol concentration of 467.4 g/L, as feed medium. The feed was started after glucose and glycerol were consumed from the batch culture medium (t=26 h). A rate of 1.5 mL/h was used to add the feed medium to the culture until the end of the process (t=189.9 h). Raw glycerol was obtained as described in Example 7.

The pH-value was adjusted to 6.2 with 8 M Potassium hydroxide (KOH) throughout the whole process. Nitrogen (N₂) was used for gassing (2 L/h) during the fermentation.

The yield of 1,3-propanediol was 48 wt % (g 1,3-propanediol/g glycerol total), 35 wt % (g 1,3-propanediol/g substrate total) and a titer of 64.3 g/L 1,3-propanediol was obtained.

TABLE 17 Conversion of raw glycerol from canola to 1,3-propanediol (1,3-PD), acetic acid and ethanol using Lactobacillus diolivorans LMG 19668 in a fed-batch process fermenting glucose and raw glycerol. lactic acetic Time OD₆₀₀ glucose glycerol 1,3-PD acid acid ethanol [h] [AU] [g/L] [g/L] [g/L] [g/L] [g/L] [g/L] 0.11  0.1 30.6  9.9  0.6 0.1  0.2 0.2 189.9 24.5  0.1 51.5 64.3 3.3 23.6 2.9

Example 15: Fermentation of Glucose and Raw Glycerol from Palm Oil (Thailand) into 1,3-Propanediol with Lactobacillus diolivorans LMG 19668

Fermentation of glucose and raw glycerol from palm oil (Thail Oleochemical Co. Ltd.) with a purity of less than Technical Grade, for the conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans LMG 19668 is given in Table 18. The fermentation was carried out as fed-batch process using MRS-medium supplemented with 30.8 g/L glucose and 9.7 g/L raw glycerol, and 5 mg/L Vitamin B12 as batch medium (see example 2) and a glucose/glycerol solution (0.1 mol glucose/1 mol glycerol) supplemented with 5 mg/L Vitamin B12, with a glycerol concentration of 459.1 g/L, as feed medium. The feed was started after glucose and glycerol were consumed from the batch culture medium (t=26 h). A rate of 1.5 mL/h was used to add the feed medium to the culture until the end of the process (t=189.9 h). Raw glycerol was obtained as described in Example 7.

The pH-value was adjusted to 6.2 with 8 M Potassium hydroxide (KOH) throughout the whole process. Nitrogen (N₂) was used for gassing (2 L/h) during the fermentation.

The yield of 1,3-propanediol was 54 wt % (g 1,3-propanediol/g glycerol total), 39 wt % (g 1,3-propanediol/g substrate total) and a titer of 70.9 g/L 1,3-propanediol was obtained.

TABLE 18 Conversion of raw glycerol from palm oil to 1,3-propanediol (1,3- PD), acetic acid and ethanol using Lactobacillus diolivorans LMG 19668 in a fed-batch process fermenting glucose and raw glycerol lactic acetic Time OD₆₀₀ glucose glycerol 1,3-PD acid acid ethanol [h] [AU] [g/L] [g/L] [g/L] [g/L] [g/L] [g/L] 0.12  0.1 30.8  9.7  0.6 0.1  0.2 0.2 189.9 24.0  0.0 37.4 70.9 2.0 23.8 2.5

Example 16: Fermentation of Glucose and Raw Glycerol from Palm Oil (Thailand) into 1,3-Propanediol with Lactobacillus diolivorans DSM 14421

Fermentation of glucose and raw glycerol from palm oil (Thai Oleochemical Co. Ltd.) with a purity of less than Technical Grade, for the conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 is given in Table 19. The fermentation was carried out as fed-batch process using MRS-medium supplemented with 30.5 g/L glucose and 10.4 g/L raw glycerol, and 5 mg/L Vitamin B12 as batch medium (see example 2) and a glucose/glycerol solution (0.1 mol glucose/1 mol glycerol) supplemented with 5 mg/L Vitamin B12, with a glycerol concentration of 455.6 g/L, as feed medium. The feed was started after glucose and glycerol were consumed from the batch culture medium (t=21.5 h). A rate of 1.5 mL/h was used to add the feed medium to the culture until the end of the process (t=189.9 h). Raw glycerol was obtained as described in Example 7.

The pH-value was adjusted to 5.7 with 8 M Potassium hydroxide (KOH) throughout the whole process. Nitrogen (N₂) was used for gassing (2 L/h) during the fermentation.

The yield of 1,3-propanediol was 61 wt % (g 1,3-propanediol/g glycerol total), 45 wt % (g 1,3-propanediol/g substrate total) and a titer of 70.9 g/L 1,3-propanediol was obtained.

TABLE 19 Conversion of raw glycerol from palm oil to 1,3-propanediol (1,3- PD), acetic acid and ethanol using Lactobacillus diolivorans DSM 14421 in a fed-batch process fermenting glucose and raw glycerol lactic acetic Time OD₆₀₀ glucose glycerol 1,3-PD acid acid ethanol [h] [AU] [g/L] [g/L] [g/L] [g/L] [g/L] [g/L] 0.13  0.1 30.5 10.4  0.6 0.1  0.2 0.2 189.9 25.6  0.2 25.7 85.2 0.9 25.9 2.4

Example 17: Fermentation of Glucose and Glycerol into 1,3-Propanediol with Lactobacillus diolivorans DSM 14421 with an Optimized Feed Profile

Fermentation of glucose and glycerol for the conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 is given in Table 20. The fermentation was carried out as fed-batch process using MRS-medium supplemented with 31.7 g/L glucose and 10.3 g/L raw glycerol, and 5 mg/L Vitamin B12 as batch medium (see example 2) and a glucose/glycerol solution (0.1 mol glucose/1 mol glycerol) supplemented with 5 mg/L Vitamin B12, with a glycerol concentration of 491.8 g/L, as feed medium. The feed was started after glucose and glycerol were consumed from the batch culture medium (t=22 h). The feed rate was calculated with the following equation: y=−0.0062x+1.6019, where y is the feed rate in mL/h and x is the time in h.

The pH-value was adjusted to 5.7 with 8 M Potassium hydroxide (KOH) throughout the whole process. Nitrogen (N₂) was used for gassing (2 L/h) during the fermentation.

The yield of 1,3-propanediol was 65 wt % (g 1,3-propanediol/g glycerol total), 45 wt % (g 1,3-propanediol/g substrate total) and a titer of 69.7 g/L 1,3-propanediol was obtained.

TABLE 20 Conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 in a fed-batch process fermenting glucose and glycerol lactic acetic Time OD₆₀₀ glucose glycerol 1,3-PD acid acid ethanol [h] [AU] [g/L] [g/L] [g/L] [g/L] [g/L] [g/L] 0.07  0.1 31.7 10.3  0.6 0.1  0.1 0.1 166.6 26.9  0.0  0.0 69.7 0.0 24.1 1.6

Example 18: Fermentation of Glucose and Glycerol into 1,3-Propanediol with Lactobacillus diolivorans DSM 14421 with an Optimized Feed Profile II

Fermentation of glucose and glycerol for the conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 is given in Table 21. The fermentation was carried out as fed-batch process using MRS-medium supplemented with 36.6 g/L glucose and 11.6 g/L raw glycerol, and 5 mg/L Vitamin B12 as batch medium (see example 2) and a glucose/glycerol solution (0.1 mol glucose/1 mol glycerol) supplemented with 5 mg/L Vitamin B12, with a glycerol concentration of 491.3 g/L, as feed medium. The feed was started after glucose and glycerol were consumed from the batch culture medium (t=22 h). The feed rate was calculated with the following equation: y=−0.0106x+2.6149, where y is the feed rate in mL/h and x is the time in h.

The pH-value was adjusted to 5.7 with 8 M Potassium hydroxide (KOH) throughout the whole process. Nitrogen (N₂) was used for gassing (2 L/h) during the fermentation.

The yield of 1,3-propanediol was 58 wt % (g 1,3-propanediol/g glycerol total), 42 wt % (g 1,3-propanediol/g substrate total) and a titer of 84.3 g/L 1,3-propanediol was obtained.

TABLE 21 Conversion of glycerol to 1,3-propanediol (1,3-PD) and 3-hydroxy propionic acid using Lactobacillus diolivorans DSM 14421 in a fed-batch process fermenting glucose and glycerol lactic acetic Time OD₆₀₀ glucose glycerol 1,3-PD acid acid ethanol [h] [AU] [g/L] [g/L] [g/L] [g/L] [g/L] [g/L] 0.20  0.1 36.6 11.6  0.7 0.1  0.2 0.1 189.5 25.0  0.6  0.4 84.3 0.9 30.1 1.0

26.6 g/L glycerol equivalents of 3-hydroxy propionic acid (according to RID value obtained for 3-hydroxypropionic acid as compared to the RID value of glycerol).

Example 19: Fermentation of Glucose and Raw Glycerol (EGE KIMYA Sanayi Ve Ticaret A. S) into 1,3-Propanediol with Lactobacillus diolivorans DSM 14421

Fermentation of glucose and raw glycerol (EGE KIMYA Sanayi ve Ticaret A. S, Turkey) with a purity of less than Technical Grade, for the conversion of glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 is given in Table 22. The fermentation was carried out as fed-batch process using MRS-medium supplemented with 38.8 g/L glucose and 11.5 g/L raw glycerol, and 5 mg/L Vitamin B₁₂ as batch medium (see example 2) and a glucose/glycerol solution (0.1 mol glucose/1 mol glycerol) supplemented with 5 mg/L Vitamin B12, with a glycerol concentration of 490.1 g/L, as feed medium. The feed was started after glucose and glycerol were consumed from the batch culture medium (t=21.5 h). The equation y=−0.0106x+2.6149, where y is the feed rate in mL/h and x is the time in h, was used to add the feed medium to the culture until the end of the process (t=186.8 h). Raw glycerol was obtained as described in Example 7.

The pH-value was adjusted to 5.7 with 8 M Potassium hydroxide (KOH) throughout the whole process. Nitrogen (N₂) was used for gassing (2 L/h) during the fermentation.

The yield of 1,3-propanediol was 63 wt % (g 1,3-propanediol/g glycerol total), 44 wt % (g 1,3-propanediol/g substrate total) and a titer of 84.3 g/L 1,3-propanediol was obtained.

TABLE 22 Conversion of raw glycerol to 1,3-propanediol (1,3-PD) using Lactobacillus diolivorans DSM 14421 in a fed-batch process fermenting glucose and raw glycerol lactic acetic Time OD₆₀₀ glucose glycerol 1,3-PD acid acid ethanol [h] [AU] [g/L] [g/L] [g/L] [g/L] [g/L] [g/L] 0.00 0.11 38.8 11.5  0.7 0.1  0.3 0.2 186.8 27.3  0.0 22.5 84.3 0.6 28.5 1.3

Example 20: Construction of a Plasmid (pSHM-PDODH(NADPH)) Expressing NADPH-Dependent 1,3-Propanediol Oxidoreductase and Isolation of Plasmid DNA for Transformation of Lactobacillus diolivorans LMG 19668

A shuttle vector for NADPH-dependent 1,3-Propanediol oxidoreductase expression in L. diolivorans (pSHM-PDODH(NADPH), FIG. 3) containing the elements listed in table 23 was constructed. Each element of the plasmid was amplified by PCR. The elements were purified by agarose gel electrophoresis and subsequent elution (Promega). Finally, all elements were enzymatically assembled as described by Gibson, D. G. (2009) Nature Methods 6, 343-345.

TABLE 23 Description of the genetic elements from plasmid pSHM-PDODH (NADPH) Element name Description GAP_Pro Promoter of the Lactobacillus diolivorans DSM 14421 gene for the Glyceraldehyde-3-phosphate dehydrogenase PDODH Coding sequence for NADPH-dependent 1,3-Propanediol (NADPH) oxidoreductase from Lactobacillus diolivorans LMG 19668 TT_CAT Terminator of the chloramphenicol acetyltransferase gene repA Origin of replication, isolated from the endogenous plasmid from Lactobacillus diolivorans DSM 14421 ErmB_ErmBL Erythromycin resistance cassette Kan_ori Kanamycin resistance cassette and Escherichia coli origin of replication

The PCR was performed with Phusion® High-Fidelity DNA Polymerase (New England Biolabs) following the manufacturers protocol using the primer pairs as outlined in table 13 and the templates outlined in table 14:

TABLE 24 Primer pairs for PCR amplification of the genetic elements of plasmid pSHM-GFP Element name PCR Primer Pair GAP_Pro GATAACAATTTCACACAGGAAACAGCACTAAGTTTTCCTCCTTTAGGAAAT (SEQ ID 17) TAAACAGTTCTTCGCCTTTGCTCATACTAAGTTTTCCTCCTTTAGGAAAT (SEQ ID 18) PDODH(NADPH) ATTTCCTAAAGGAGGAAAACTTAGTATGGAAGAAATTCGAATT (SEQ ID 19) GTAAAAAGTACAGTCGGCATTATCTCATATTAACGGATTACTTTCTTGT (SEQ ID 20) TT_CAT CATGGCATGGATGAACTGTATAAATAATATGAGATAATGCCGACTGTACTTT TTAC (SEQ ID 21) GCTTCTTTGCGTAACTCGTTAATTCGTCGGCATAGCGTGAGCTATTAAGC (SEQ ID 22) repA GCTTAATAGCTCACGCTATGCCGACGAATTAACGAGTTACGCAAAGAAGC (SEQ ID 23) AACACACTCTAAGTTTGCTTCTAAGGCTCTTTAGCGTCTTTGAACTCGGTG (SEQ ID 24) ErmB_ErmBL CACCGAGTTCAAAGACGCTAAAGAGCCTTAGAAGCAAACTTAGAGTGTGTT (SEQ ID 25) GTATATATGAGTAAACTTGGTCTGACAGTTACCTCCATTCCCTTTAGTAACG TGTAACTT (SEQ ID 26) Kan_ori AAGTTACACGTTACTAAAGGGAATGGAGGTAACTGTCAGACCAAGTTTACTC ATATATAC (SEQ ID 27) ATTTCCTAAAGGAGGAAAACTTAGTGCTGTTTCCTGTGTGAAATTGTTATC (SEQ ID 28)

TABLE 25 Templates for PCR amplification of the genetic elements of plasmid pSHM - PDODH(NADPH) Element name Template GAP_Pro Genomic DNA isolated from L. diolivorans DSM 14421 PDODH Genomic DNA isolated form L. diolivorans LMG 19668 (NADPH) TT_CAT pC194, Horinouchi, S. and Weisblum, B. (1982) Nucleotide sequence and functional map of pC194, a plasmid that specifies inducible chloramphenicol resis- tance, J. Bacteriol. 150, 815-825 repA Plasmid DNA isolated from L. diolivorans DSM 14421 ErmB_ErmBL pSIP409, Sorvig et al. (2005) High level, inducible gene expression in Lactobacillus sakei and Lactobacillus plantarum using versatile expression vectors. Microbiology 151, 2439-2449 Kan_ori pSTBlue (Novagen)

The following cycling conditions were used:

1 98° C. 1 min 2 98° C. 10 s 3 70° C. 30 s {close oversize brace} 15 times 4 72° C. elongation time as outlined in table 15 5 98° C. 10 s 6 55° C. 30 s {close oversize brace} 30 times 7 72° C. elongation time as outlined in table 15 8 72° C. 10 min 9 25° C. 2 min

TABLE 26 Elongation times for PCR amplification of the genetic elements of plasmid pSHM-PDODH(NADPH) Element name Elongation Time GAP_Pro 30 s PDODH(NADPH) 45 s TT_CAT 30 s repA 90 s ErmB_ErmBL 30 s Kan_ori 60 s

The assembled plasmid was transformed into Escherichia coli K12 ER 2925 (New England Biolabs) by standard electroporation in order to produce non-methylated plasmid DNA for the transformation of Lactobacillus diolivorans LMG 19668. Plasmid DNA was isolated with a Plasmid Maxi Kit (Qiagen) from overnight cultures on LB.

Example 21: Transformation of the Plasmid pSHM-PDODH(NADPH) from Example 12 to Lactobacillus diolivorans LMG 19668 with Optimized Electroporation Protocol

50 ml MRS medium (example 1) supplemented with 2% (w/v) glucose was inoculated with 1.5 ml cryo culture of Lactobacillus diolivorans LMG 19668 and incubated overnight at 30° C. without shaking. 500 ml MRS medium (example 1) supplemented with 2% (w/v) glucose and 1% (w/v) glycine was inoculated with 50 ml overnight culture and incubated for 4 hours at 30° C. without shaking. After this incubation the cells were harvested by centrifugation for 10 min at 9000 g and 4° C., and were kept cold (4° C. in the centrifuge or on ice) from that point on. Cells were washed five times with 100 ml 0.3 M sucrose, the third washing step additionally contained 50 mM EDTA pH 8. The cells were finally resuspended in 1 ml of an electroporation buffer containing 272 mM sucrose, 7 mM sodium phosphate and 1 mM MgCl₂ pH 7.4. A 80 μl aliquot together with 20 μl of DNA solution (DNA amount: 5 μg) was mixed and loaded into an electroporation cuvette with 4 mm gap width. Electroporation was carried out at 2500 V, 200Ω, and 25 μF.

Immediately after electroporation the cells were mixed with 900 μl of MRS medium (example 1) supplemented with 2% (w/v) glucose and 0.3 M sucrose and incubated for 2 h at 30° C. without shaking. The cell suspension was then plated to MRS plates (MRS medium, example 1, supplemented with 2% (w/v) glucose and 2% (w/v) agar-agar) containing 10 μg/ml Erythromycin and incubated at 30° C. for 3 days.

3×50 ml MRS supplemented with 2% (w/v) glucose were inoculated with 1.5 ml cryo culture of the wild type strain, pSHM-PDODH (NADPH) clone 2 and pSHMPDODH (NADPH) clone 9 and incubated overnight at 30° C. without shaking. 50 ml of MRS supplemented with 3% (w/v) glucose and 3% (w/v) glycerol and in case of the clones 10 μg/ml Erythromycin were inoculated with the overnight culture to an optical density of 0.1. 2 ml portions of each strain were transferred into small reaction vessels and incubated in anaerobic containers at 30° C. and 150 rpm.

Growth was monitored by OD600, the 1,3-Propanediol concentration was monitored by HPLC. For ach strain six individual experiments were carried out.

TABLE 27 1,3-Propanediol and Qp for L. diolivorans strains: L. diolivorans LMG 19668 1,3-PDO [g/l] Q_(p) [g/l h] wild type  9.6 ± 0.1 0.42 ± 0.01 pSHM-PDODH (NADPH) clone 2 11.7 ± 0.1 0.53 ± 0.01 pSHM-PDODH (NADPH) clone 9 11.7 ± 0.2 0.53 ± 0.01

The values clearly indicate improved 1,3-propanediol production by heterologous expression of NADPH-dependent 1,3-Propanediol oxidoreductase in L. diolivorans. 

The invention claimed is:
 1. A method of producing a chemical substance by biotransforming a carbohydrate into the chemical substance, comprising the steps of: culturing Lactobacillus diolivorans (L. diolivorans) in the presence of the carbohydrate to produce the chemical substance, wherein the carbohydrate is contained in a mixture of organic carbon sources and has a purity of less than Technical Grade and an ash content of at least 0.1% (w/w) in said mixture of organic carbon sources; and isolating and purifying the chemical substance.
 2. The method of claim 1, wherein the mixture of organic carbon sources is selected from the group consisting of industrial glycerol, sugar cane, sugar beet, starchy plant, cellulose, hemicellulose, lignocellulose and chitin.
 3. The method of claim 1, wherein the chemical substance is selected from the group consisting of 1,2-propanediol, 2-amino-1,3-propanediol, 3-hydroxybutyrate, poly-3-hydroxybutyrate, ethanol, butanol, lactic acid, citric acid, propionic acid, 3-hydroxy propionaldehyde, 3-hydroxy propionic acid, butyric acid, valeric acid, hexanoic acid, adipic acid, succinic acid, fumaric acid, malic acid, 2,5-furan dicarboxylic acid, aspartic acid, glucaric acid, gluconic acid, glutamic acid, itaconic acid, levulinic acid, acrylic acid, propanol, isopropanol, butanol, pentanol, hexanol, heptanol, octanol, butanediol, 3-hydroxybutyrolactone, xylitol, arabinitol, sorbitol, mannitol, vitamin C, riboflavin, thiamine, tocopherol, cobalamin, pantothenic acid, biotin, pyridoxine, niacin, folic acid, 3-hydroxy propionaldehyde, 3-hydroxybutyrolactone, diamino pentane, diamino hexane and dihydroxyacetone.
 4. The method of claim 3, wherein the chemical substance is obtained at a purity of at least Technical Grade.
 5. The method of claim 1, wherein the L. diolivorans is derived from the DSM 14421 or LMG 19668 or G77 strain.
 6. The method of claim 1, wherein the L. diolivorans is a genetically engineered or recombinant strain of L. diolivorans.
 7. The method of claim 6, wherein the strain is subjected to mutagenesis and selected for the improved biotransformation.
 8. The method of claim 1, wherein the L. diolivorans is cultivated in a batch mode, fed-batch mode or continuous mode.
 9. The method of claim 1, wherein the L. diolivorans is first cultured in a batch culture to accumulate L. diolivorans biomass, followed by biotransforming the carbohydrate into the chemical substance in a fed-batch culture.
 10. The method of claim 1, wherein (i) the chemical substance is 3-hydroxy propionic acid, the carbohydrate is glycerol, and the mixture of organic carbon sources is industrial glycerol; (ii) the chemical substance is lactic acid, the carbohydrate is cellulose, and the mixture of organic carbon sources is lignocellulose or lignocellulosic biomass hydrolysate; or (iii) the chemical substance is mannitol, the carbohydrate is saccharose, and the mixture of organic carbon sources is sugar beet extract or hydrolysate.
 11. The method of claim 1, wherein the L. diolivorans is a wild-type L. diolivorans.
 12. The method of claim 6, wherein the genetically engineered or recombinant strain of L. diolivorans overexpresses homologous sequences and/or is transformed with a vector comprising heterologous sequences, to increase the yield of the chemical substance, wherein the strain of L. diolivorans is not a wild-type organism isolated from natural sources. 